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COOLER

Compressor Cooler

If cool down heated temperature of a fluid when air or gas compress, heat exchanger efficiency shall be increased by its high density.

Intercooler for Compressor

Fluid name: air to water
Design pressure: 125bar at 150℃
Material: C7060T

After Cooler

Fluid name: cooling water to air
Material: SUS304L

In/After Cooler

Fluid name: air to water
Design pressure: 10bar at 150℃
Material: C1220T

Inter Cooler

Fluid name: air to water
Design pressure: 21bar at 150℃
Material: C1220P

In/After Cooler

Fluid name: air to steam
Design pressure: 15bar at 180℃
Material: C1220T

In/After Cooler

Fluid name: air to water
Design pressure: 10bar at 150℃
Material: STS304TB

Inter Cooler

Fluid name: air to water
Design pressure: 10bar at 160℃
Material: C1220R

H2 Cooler

Fluid name: water to water
Design pressure: 525bar at 200℃
Material: STS304TP-S

Inter Cooler

Fluid name: air to cooling water
Design pressure: 9.9kg/cm² at 160℃
Material: A240-304

Gas Cooler

Fluid name: gas to water
Design pressure: 1.06MPa at 250℃
Material: C.S

Comp- Cooler (Blazing)

Fluid name: air to cooling water
Design pressure: 6.8kg/cm² at 105℃
Material: C7060T, C1220R

4 Stage Inter Cooler

Fluid name: air to cooling water
Design pressure: 16kg/cm² at 150℃
Material: SUS304

Inter Cooler

Fluid name: air to cooling water
Design pressure: 10.5kg/cm² at 150℃
Material: SUS304S, A516-70

1ST Inter Cooler

Fluid name: air to water
Design pressure: 16.8kg/cm² at 65℃
Material: C7060T, A1100P

After Cooler Bundle & Separator

Fluid name: cooling water to air
Design pressure: 0.97MPa at 160℃
Material: C1220T, SUS304, SS400

Final Cooler

Fluid name: gas to water
Design pressure: 5.5bar at 280℃
Material: SUS304TB, C.S

EGR Cooler

Fluid name: gas to water
Design pressure: 10bar at 625℃
Material: SUS304, C.S

After Cooler Bundle

Fluid name: cooling water to air
Design pressure: 10kg/cm²
Material: SUS304L

COOLER

Compressor Cooler

If cool down heated temperature of a fluid when air or gas compress, heat exchanger efficiency shall be increased by its high density.

structure

Heat Exchange Flow Diagram

specification

Capacity of Heat Exchanger

The heat exchange amount of the heat exchanger is determined by the circulating amount of the heat medium circulating, the circulating amount of the exchange fluid, the heat transfer area and the heat transfer speed of the heat exchanger, and the average water temperature difference between the two exchange fluids.

Q = U × A × ΔT

  • Q Heat exchanged = kcal/hr
  • A (Heat transfer area) = the indirect contact area of the two fluids being heat exchanged m2
  •  U Overall heat transfer coefficient: kcal/㎡-hr-℃
  • The amount of heat exchanged for 1 hr at the indirect contact surface per 1 ℃ of temperature deviation (ΔT) per 1 m2 of the heat transfer area of the heat exchanger
  • It depends on the heat conduction of the metal material constituting the heat exchanger and depends on the characteristics of the exchanged fluid.
  • ΔT = average temperature difference (Δ℃)
  • Units used in heat exchanger design
    – Calorie 1kcal/h = 1.163W
       1 W = 0.86 kcal/h
       1kW = 860 kcal/h
       1usRT = 3,024 kcal/h
    – Heat flux
       1kcal/m2/h = 1.163 W/m2
       1W/m2 = 0.86 kcal/m2-h

specification

Tube to Tubesheet Joint

  • Expansion
    – Design temperature less than 400℃
    Design pressure 20kg/㎠ or less
  • 2 or more GROOVEs
    – Limited to design pressure 20kg/cm2 or design temperature 175℃ or higher
  • Expansion + SEAL welding
    – When the fluid easily leaks even at the design temperature of 400℃ or less
    When the design pressure is 60kg/cm2 or more
  • STRENGTH WELDING
    – When the design temperature is 400℃ or higher, or when sufficient strength is required for the connection part

specification

Recommended Velocity for Tube inside

  • Tubeside velocity range for treated
    / fresh cooling water velocity shall be
    as follows :
Tube Material

Carbon and Low Alloy Steel
Austenitic Stainless Steel
Titanium
Inhibited Admiralty
70 – 30 CuNi
90 – 10 CuNi
Aluminum, Brass, Alum, Bronze
Monel
Incoloy 825 Carpenter 20 CB3
C1220T

Velocity m/s (FPS)

1.0 – 2.1
2.0 – 4.5
1.0 – 4.5
1.0 – 2.7
1.0 – 3.0
1.0 – 2.5
1.0 – 2.1
1.8 – 3.5
1.5 – 3.7
~ 2.3
(3.3 – 6.9)
(6.6 – 14.8)
(3.3 – 14.8)
(3.3 – 8.9)
(3.3 – 9.8)
(3.3 – 8.2)
(3.3 – 6.9)
(5.9 – 11.5)
(4.9 – 12.1)

  • Tubeside velocity range for seawater
    or brackish water shall be as follows :
Tube Material

Titanium
70 – 30 CuNi
90 – 10 CuNi
Al Brass, Al Bronze
Monel
Incoloy 825 Carpenter 20 CB3
Incoloy 625, Hastelloy C

Velocity m/s (FPS)

1.5 – 4.6
1.5 – 3.7
1.5 – 2.7
1.5 – 2.0
1.5 – 3.7
1.5 – 3.7
1.5 – 3.7
(4.9 – 15.1)
(4.9 – 12.1)
(4.9 – 8.9)
(4.9 – 6.6)
(4.9 – 12.1)
(4.9 – 12.1)
(4.9 – 12.1)

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A Fully Integrated Design Engineering Work

Designs and manufactures heat transfer equipment for the chemical, paper, and steel industries.

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